Smooth Bore Crimped Fittings
Plug-Ins

There are multitudes of 'O' ring fitting designs in use although a range of design conventions have developed around the "Plug-In" system.

Widely used in sophisticated hydraulic and pnuematic systems the "Plug-In" fitting is a simple 'O' ring head and port design, the 'O' ring head being retained to the port by a simple keep plate.

The advantage of this system is its compact design allowing close mounting of multiple assemblies, this combined with multiple fitting stand off options allow tight packaging of the complete valve, manifold and hose package.

As the designs have developed over the years, the number of port size options has expanded, primarily due to these fitting systems being somewhat specific to each design group.

Plug-In Fitting Size Guide
 
 
Size A B C D E 'O' Ring Max Operating
      (+/- 0.025) (+/- 0.05)   Size Code Pressure (BAR)
-02 6.00 6.12 5.90 4.45 2.0 3.00 x 1.50 200 +
-02 6.20 7.55 7.42 3.60 2.0 801 100
-02 6.80 9.25 9.12 4.75 2.0 007 200 +
-03 8.70 9.25 9.12 6.10 3.0 009 200 +
-03 8.80 9.50 9.37 6.10 3.0 009 200 +
-04 9.50 9.25 9.12 6.30 4.0 010 200 +
-04 9.60 9.25 9.12 6.30 4.0 010 200 +
-04 10.00 10.00 9.87 7.00 4.0 610 200 +
-04 10.30 10.50 10.37 6.50 4.0 610 200 +
-05 10.80 9.25 9.12 7.80 6.0 011 200 +
-05 12.00 10.00 9.87 9.00 6.0 012 200 +
-06 12.70 10.00 9.87 10.30 8.0 012 200 +
-06 14.38 12.00 11.87 11.00 8.0 806 200 +
-08 16.00 12.50 12.37 13.00 10.0 014 200 +
 
NOTE: For pressures above 100 BAR an anti extrusion ring must be used. Depth of port 'B' may be tolerated for interference or clearance on 'C'.
 
Plug-In
 
Straight Plug-In
Fitting Part No.   Hose "A" Port Size         Prevision
Stainless Steel Titanium Size (nom.) B   C   Anti-Extrusion Ring
        ins mm ins mm  
SB-02-0001-7 -- -02 6.0 1.35 34.5 -- -- YES
SB-02-0009-7 -- -02 6.0 1.00 25.5 -- -- YES
SB-03-0007-7 -- -03 8.7 1.09 27.7 -- -- YES
SB-03-0040-00-7 -- -03 8.8 1.24 31.5 -- -- YES
SB-04-0002-7 -- -04 8.7 1.14 29.0 -- -- YES
SB-04-0029-7 -- -04 9.5 1.21 30.7 -- -- YES
SB-04-0038-7 -- -04 9.6 1.27 32.2 -- -- YES
SB-05-0002-7 -- -05 12.0 1.38 35.0 -- -- YES
SB-06-0007-7 -- -06 12.7 1.57 40.0 -- -- YES
SB-06-0016-7 -- -06 12.0 1.51 38.5 -- -- YES
 
 
Straight Plug-In
Fitting Part No.   Hose "A" Port Size         Prevision
Stainless Steel Titanium Size (nom) B   C   Anti Extrusion Ring
        ins mm ins mm  
SB-03-0017-7 -- -03 8.7 1.49 38.0 0.47 12.0 YES
SB-04-0003-7 -- -04 8.7 1.67 42.5 0.47 12.0 YES
 
 
Straight Plug-In
Fitting Part No.   Hose "A" Port Size         Prevision
Stainless Steel Titanium Size (nom) B   C   Anti Extrusion Ring
        ins mm ins mm  
SB-02-0002-7 -- -02 6.0 1.20 30.7 0.63 16.0 YES
SB-02-0004-7 -- -02 8.7 1.20 30.7 0.78 20.0 YES
SB-02-0007-7 -- -02 6.0 1.20 30.7 0.98 25.0 YES
SB-02-0028-7 -- -02 6.0 1.25 31.7 0.94 24.0 YES
SB-03-0001-7 -- -03 8.7 1.24 31.5 0.78 20.0 YES
SB-03-0002-7 -- -03 8.7 1.24 31.5 0.90 23.0 YES
SB-03-0028-7 -- -03 8.7 1.24 31.5 1.18 30.0 YES
SB-04-0001-7 -- -04 8.7 1.33 34.0 0.78 20.0 YES
SB-04-0030-7 -- -04 9.5 1.33 34.0 0.86 22.0 YES
SB-06-0009-7 -- -06 12.7 1.64 41.8 1.23 31.4 YES
 
 
Straight Plug-In
Fitting Part No.   Hose "A" Port Size         Prevision
Stainless Steel Titanium Size (nom) B   C   Anti Extrusion Ring
        ins mm ins mm  
-- SB-04-0036-T -04 10.8 1.28 32.5 0.46 11.8 YES
 
 
Straight Plug-In
Fitting Part No.   Hose Hose Port
Stainless Steel Material Size 1 Size 2 Size
        mm
SB-04-0031-7 Stainless Steel -04 -04 9.50
 
 
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