Smooth Bore Crimped Fittings
Plug-Ins

There are multitudes of 'O' ring fitting designs in use although a range of design conventions has developed around the "Plug-In" system.

Widely used in sophisticated hydraulic and pneumatic systems, the "Plug-In" fitting is a simple 'O' ring head and port design with the 'O' ring head being retained to the port by a simple keep plate.

The advantage of this system is its compact design allowing close mounting of multiple assemblies. This combined with multiple fitting stand off options allow tight packaging of the complete valve, manifold and hose package.

As the designs have developed over the years, the number of port size options has expanded, primarily due to these fitting systems being somewhat specific to each design group.

 
 
Size A B C D E 'O' Ring
Size Code
Max. Operating
Pressure
  mm mm mm (+/- 0.025) mm (+/- 0.05) mm   BAR
-02 6.00 6.12 5.90 4.45 2.0 3.00 x 1.50 200 +
-02 6.20 7.55 7.42 3.60 2.0 801 100
-02 6.80 9.25 9.12 4.75 2.0 007 200 +
-03 8.70 9.25 9.12 6.10 3.0 009 200 +
-03 8.80 9.50 9.37 6.10 3.0 009 200 +
-04 9.50 9.25 9.12 6.30 4.0 010 200 +
-04 9.60 9.25 9.12 6.30 4.0 010 200 +
-04 10.00 10.00 9.87 7.00 4.0 610 200 +
-04 10.30 10.50 10.37 6.50 4.0 610 200 +
-05 10.80 9.25 9.12 7.80 6.0 011 200 +
-05 12.00 10.00 9.87 9.00 6.0 611 200 +
-06 12.70 10.00 9.87 10.30 8.0 012 200 +
-06 14.38 12.00 11.87 11.00 8.0 806 200 +
-08 16.00 12.50 12.37 13.00 10.0 014 200 +
NOTE: For pressures above 100 BAR an anti-extrusion ring must be used. Depth of port ‘B’ may be tolerated for interference or clearance on ‘C’.
 
Straight Plug-In
 
Part No.   B C  
Stainless
Steel
Titanium Hose
Size
'A' Port
Size
    Prevision Anti-
Extrusion Ring
  mm (nom,) ins mm ins mm  
SB-02-0001-7 --- -02 6.0 1.35 34.5 --- --- YES
SB-02-0009-7 --- -02 6.0 1.00 25.5 --- --- YES
SB-03-0007-7 --- -03 8.7 1.09 27.7 --- --- YES
SB-03-0040-00-7 --- -03 8.8 1.24 31.5 --- --- YES
SB-04-0002-7 --- -04 8.7 1.14 29.0 --- --- YES
SB-04-0029-7 --- -04 9.5 1.21 30.7 --- --- YES
SB-04-0038-7 --- -04 9.6 1.27 32.2 --- --- YES
SB-05-0002-7 --- -05 12.0 1.38 35.0 --- --- YES
SB-06-0007-7 --- -06 12.7 1.57 40.0 --- --- YES
SB-06-0016-7 --- -06 12.0 1.51 38.5 --- --- YES
45° Plug-In
 
Part No.   B C  
Stainless
Steel
Titanium Hose
Size
'A' Port
Size
    Prevision Anti-
Extrusion Ring
  mm (nom,) ins mm ins mm  
SB-03-0017-7 --- -03 8.7 1.49 38.0 0.47 12.0 YES
SB-04-0003-7 --- -04 8.7 1.67 42.5 0.47 12.0 YES
45° Plug-In Block Elbow
 
Part No.   B C  
Stainless
Steel
Titanium Hose
Size
'A' Port
Size
    Prevision Anti-
Extrusion Ring
  mm (nom,) ins mm ins mm  
--- SB-04-0036-T -04 10.8 1.28 32.5 0.46 11.8 YES
90° Plug-In
 
Part No.   B C  
Stainless
Steel
Titanium Hose
Size
'A' Port
Size
    Prevision Anti-
Extrusion Ring
  mm (nom,) ins mm ins mm  
SB-02-0002-7 --- -02 6.0 1.20 30.7 0.63 16.0 YES
SB-02-0004-7 --- -02 8.7 1.20 30.7 0.78 20.0 YES
SB-02-0007-7 --- -02 6.0 1.20 30.7 0.98 25.0 YES
SB-02-0028-7 --- -02 6.0 1.25 31.7 0.94 24.0 YES
SB-03-0001-7 --- -03 8.7 1.24 31.5 0.78 20.0 YES
SB-03-0002-7 --- -03 8.7 1.24 31.5 0.90 23.0 YES
SB-03-0017-7 --- -03 8.7 1.49 38.0 0.47 12.0 YES
SB-03-0028-7 --- -03 8.7 1.24 31.5 1.18 30.0 YES
SB-04-0001-7 --- -04 8.7 1.33 34.0 0.78 20.0 YES
SB-04-0030-7 --- -04 9.5 1.33 34.0 0.86 22.0  
SB-06-0009-7 --- -06 12.7 1.64 41.8 1.23 31.4 YES
90° Plug-In Block Elbow
 
Part No.   B C  
Stainless
Steel
Titanium Hose
Size
'A' Port
Size
    Prevision Anti-
Extrusion Ring
  mm (nom,) ins mm ins mm  
--- SB-02-0027-T -02 6.0 0.65 16.7 0.54 13.9 YES
SB-03-0040-90-7 --- -03 8.8 1.01 25.7 0.78 20.0 NO
--- SB-04-0035-T -03 10.8 0.92 23.3 0.73 18.5 YES
'T' Piece Plug-In
 
Part No. B
Stainless
Steel
Titanium Hose
Size
'A' Port
Size
 
  mm (nom,)
SB-04-0031-7 --- -04 -04 9.50
 
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